Custom Design & Rapid Prototyping
Leveraging CAD structural simulations and 3D‑printed mockups, we iterate packaging designs in days, not weeks. Our team evaluates crush strength, moisture resistance, and material compatibility under real‑world shipping conditions. You receive virtual AR previews and low‑run samples for functional and aesthetic testing. Collaborative design workshops integrate your brand’s identity, sustainability goals, and logistical requirements into every prototype. This agile approach accelerates time‑to‑market and minimises costly revisions.

Corrugated & Rigid Box Manufacturing
Our corrugators handle single‑, double‑, and triple‑wall boards up to 8 mm thick, supporting runs from 1,000 to 200,000 units. We offer kraft, white‑top SBS, and moisture‑resistant paperboards—all FSC‑certified and fully recyclable. Inline flexo‑printing with soy‑based inks in up to six colours delivers crisp graphics and registered finishes. Automated die‑cutters ensure precision dimensions, while quality‑control scanners detect flaws in real time. From e‑commerce shipments to retail-ready packaging, our scalable production meets diverse volume requirements with consistent quality.

Flexible Packaging & Barrier Films
Our stand‑up pouches, zipper‑seal bags, and vacuum pouches employ compostable PLA/PHA laminates laminated with water‑based adhesives to achieve oxygen, moisture, and aroma barriers rivaling conventional plastics. We engineer multi‑layer constructions with degassing valves, tear notches, and resealable closures tailored to coffee, snacks, pet food, and fine powders. Materials comply with EN 13432 home‑compostability standards and FSSC 22000 for food‑contact safety. Custom matt, gloss, and soft‑touch finishes elevate unboxing experiences while maintaining compostable credentials.

Moulded Fiber & Mycelium Insulation
Replace polystyrene with molded pulp inserts made from bagasse, wheat‑straw fiber, or recycled newsprint. Our lines produce protective trays, clamshells, and bespoke cushions that cradle glassware, electronics, and fragile artifacts. For advanced insulation, we offer mycelium‑grown foam blocks and algae‑based packing peanuts that outperform synthetics in thermal resistance and shock absorption. Both options are home‑compostable, EN 13432‑certified, and free from harmful chemicals. Plant‑based dyes and custom embossing add branding opportunities without sacrificing circularity.

Kitting, Fulfillment & Inventory Solutions
Streamline your supply chain with our pick‑and‑pack, subscription‑box assembly, and vendor‑managed inventory programs. Real‑time barcode scanning and cloud dashboards maintain accurate stock levels and minimise over‑ordering. Just‑in‑time deliveries synchronise with your production schedules, reducing warehousing costs and carbon emissions. Dedicated account managers provide weekly performance reports and volume forecasts, helping you adapt to seasonal demands. This turnkey service lets you focus on growth instead of logistics.

Life‑Cycle Analysis & Sustainability Consulting
Our sustainability analysts perform full cradle‑to‑grave assessments, quantifying carbon footprint, water usage, and end‑of‑life scenarios. We craft material‑substitution roadmaps that swap high‑impact inputs for renewable alternatives. Take‑back and closed‑loop initiatives reintegrate used packaging into new production cycles, cutting raw‑material demand. Interactive workshops equip your procurement and design teams with circular‑economy principles. Regulatory guidance ensures compliance with NZ EPA rules and international export standards—future‑proofing your packaging strategy.